Pigging Ball Valve, 2 & 3 Piece, 2-36 Inch, Class 150-1500 LB
Key Specifications / Features
Model no.: JSC-231124-SBV-46
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Discover excellence in Bolted 2 & 3 Piece Pigging Ball Valves. Crafted with precision, these valves come in sizes ranging from 2 to 36 inches, featuring Class ratings of 150 to 1500 LB. Compliant with industry standards such as API 6D, ASME B16.34, DIN 3357, and EN 13709, our valves offer Fire Safe and Double Block & Bleed (DBB) capabilities for enhanced safety and performance in various applications.
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Detail Information
Pigging Valve
Pig valves are used to clean pipelines and improve transmission efficiency. Over time, impurities in the pipeline can block flow and reduce performance, so regular cleaning is necessary. Pig valves should be installed on pipelines that need frequent cleaning. Pigging valves look similar to ball valves. In fact, our pigging valves are based on our trunnion ball valves, sharing many features and functions. They are widely used in the oil and gas pipeline industry.
We also manufacture the following valves:
Full bore, Through-Conduit & Piggable design
Pig Valve, pigging valve, pigging ball valve, pig ball valve
Piggable Valve, Piggable ball valve
Pig Launcher and Receiver Valve
By-Pass Pigging Valves, Shut-Off Pig Valve, top entry pig valve
SIZE RANGE AND PRESSURE CLASS
Size from 2 Inch to 36 Inch (DN50-DN900)
Pressure from 150 LBS to 1500 LBS (PN16-PN240)
DESIGN STANDARDS
Design / Manufacture as per the standards: API 6D, ASME B16.34, DIN 3357, EN 13709, GB/T 12237, BS 5351
Face to Face Length (Dimension) as per the standards: API 6D, ASME B16.10, EN 558-1, DIN3202, JIS B2002, MFG
Flanged Dimension according to the standards: ASME B16.5, EN 1092-1, BS 4504, DIN 2501,
Flanged to ASME B16.5 (2 - 24 Inch) and ASME B16.47 Series A / B (26 Inch and above) Clamp / Hub ends on request.
Testing according to the standards: API 598, API 6D, EN 12266-1, EN 1074-1, ISO 5208
TECHNICAL FEATURES
- Fire Safe Design: Ensures safety in case of fire.
- Positive Isolation of Media Flow: Prevents media leakage.
- Double Block and Bleed Capability: Provides extra safety by isolating and venting.
- Bolted 2 & 3 Piece Designs: Allows for easy assembly and maintenance.
- Field Repairable: Can be repaired on-site with standard tools.
- Body Drain and Vent: Enables safe draining and venting.
- Forged Material: Offers increased material strength and integrity.
- Reduces NDE Requirements: Lessens the need for non-destructive testing.
- Wide Media Compatibility: Handles various media, including sweet and sour services.
- Energized Upstream Seat: Ensures a positive shut-off with a sealing lip.
- Automatic Body Venting: Simplifies venting of the body.
- Primary O-Ring Seal with Secondary Seal: Enhances sealing with an additional stainless steel spiral wound seal.
- Metal-to-Metal Lip Seal: Provides a fire-safe design.
- Blow-Out Proof Design: Ensures safety and reliability.
- Standard Tool Operation: Double D flats allow for use with standard tools.
- Secondary Gasket Seal: Complements the primary O-ring seal.
- Stem Upset Feature: Acts as a secondary trunnion for stability.
- Self-Lubricating Bearing: Reduces torque for smoother operation.
- Dual O-Rings for Double Seal: Enhances leak prevention.
- Bleed Fitting: Safely relieves pressure from the body cavity.
- Stainless Button Head Grease Fitting: Allows for easy grease application.
- Internal Check Valve: Holds grease in place for longer service life.
- Consistent Service: Provides reliable performance.
- Trunnion Cover with SS Gasket Seal: Protects the trunnion.
- DU Bearings: Reduce torque for easier valve cycling.
CONSTRUCTION MATERIALS
General Cast Carbon Steel:
ASTM A216 WCB, WCC, WCA, GP240GH 1.0619 / GS-C25
ASTM A105, C22.8/ P250GH (1.0460/1.0432)
Low Temperature Carbon Steel (LTCS):
ASTM A352 LCB, LCC, LCA, GS-CK25
ASTM A350 LF2, TStE 355 / P355QH1 (EN 1.0571/1.0566)
Alloy Steel:
ASTM A352 LC1, LC2, LC2-1, LC3, LC4, LC9, ASTM A743 CA6NM
GS-CK16, GS-CK24, GS-10Ni6, GS-10ni14
ASTM A350 LF1, LF3, LF5, LF6, LF9, LF787
High Temperature Steel (Chrome Moly) / Alloy Steel:
ASTM A217 WC1, WC6, WC9, C5, C12, C12A
GS-22Mo4 / G20Mo5 (EN 1.5419), GS-17CrMo55 / G17CrMo5-5 (EN 1.7357)
ASTM A182 F1, 15Mo3 16Mo3 (EN 1.5415)
ASTM A182 F11, 13 CrMo 4 4 / 13CrMo4-5 (EN 1.7335)
ASTM A182 F22, 10CrMo 9 10 / 11CrMo9-10 (EN 1.7383/1.7380)
ASTM A182 F91, X10CrMoVNb9-1 (EN 1.4903)
Austenitic Stainless Steel / Alloy Steel:
UNS S30400, S30403, S30409, ASTM A351 CF8, CF3, CF10
G-X6CrNi189 / GX5CrNi19-10 (EN 1.4308)
UNS S31600, S31603, S31609, ASTM A351 CF8M, CF3M. CF10M
GX5CrNiMo19-11-2 / G-X6CrNiMo18.10 (EN 1.4408)
UNS S34700, S34709, ASTM A351 CF8C
G-X5CrNiNb189 / GX5CrNiNb19-11 (EN 1.4552)
AISI 316Ti, X6CrNiNo17122 / X6CrNiMoTi17-12-2 (EN 1.4571)
ALLOY 20 / UNS N08020, ASTM A351 CN7M
ASTM A182 F304 X5CrNi1810 / X5CrNi18-10 (EN 1.4301)
ASTM A182 F304L X2 CrNi 19 11 (EN 1.4306)
ASTM A182 F316 X5CrNiMo 17 12 2 / X5CrNiMo17-12-2 (EN 1.4401)
ASTM A182 F316L X2 CrNiMo 17 13 2 / X2CrNiMo17-12-2 (EN 1.4404)
ASTM A182 F316 Ti X6 CrNiMoTi 17 12 2 / X6CrNiMoTi17-12-2 (EN 1.4571)
ASTM A182 F321 X6 CrNiTi 18 10 / X6CrNiTi18-10 (EN 1.4541)
ASTM A182 F347 X6CrNiNb1810 / X6CrNiTi18-10C (EN 1.4550)
ASTM A182 F44 (6MO) (EN 1.4547)
ASTM A182 F20 * (ALLOY 20)
Ferritic-Austenitic / Duplex / Super Duplex Stainless Steel:
UNS S31803 / S32205 (Duplex 2205), ASTM A890/A995 GR.4A (UNS J92205) / A351 CD3MN
UNS S32750 (Super Duplex 2507), ASTM A890 / A995 GR.5A / A351 CE8MN (CD4MCu)
UNS S32760, ASTM A890 / A995 GR.6A (CD3MWCuN)
ASTM A182 F51, X2 CrNiMoN 22 5 3 / X2CrNiMoN22-5-3 (EN 1.4462)
ASTM A182 F52 (EN 1.4460)
ASTM A182 F53, X2CrNiMoCuN 25.6.3 (EN 1.4410)
ASTM A182 F55, X2CrNiMoCuWN 25.7.4 (EN 1.4501)
ASTM A182 F60 (EN 1.4462)
Other Materials:
Alloy 20 ASTM B462 / UNS N08020
Monel 400 / UNS N04400 ASTM B564-N04400 / A494 M35-1 NiCu30Fe (EN 2.4360)
Nickel Alloy 904L / UNS N08904 X1NiCrMoCu25.20.5 (EN 1.4539)
Inconel 625 / UNS N06625 / ASTM B564-N06625 / ASTM A494-CW6MC
NiCr22Mo9Nb (EN 2.4856)
Inconel 825 / UNS N08825 / ASTM B564-N08825 / ASTM A494 CU5MCuC (EN 2.4858)
NiCr21Mo (EN 2.4858)
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