Pigging Ball Valve, 2 & 3 Piece, 2-36 Inch, Class 150-1500 LB
Key Specifications / Features
Model No.: JSC-231124-SBV-46 Hits: 9
Discover excellence in Bolted 2 & 3 Piece Pigging Ball Valves. Crafted with precision, these valves come in sizes ranging from 2 to 36 inches, featuring Class ratings of 150 to 1500 LB. Compliant with industry standards such as API 6D, ASME B16.34, DIN 3357, and EN 13709, our valves offer Fire Safe and Double Block & Bleed (DBB) capabilities for enhanced safety and performance in various applications.
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Detail Information
Pigging Valve
Pig valve is used to cleaning pipeline to improve the effect of transmission. After long term working, pipeline is usually blocked by the impurity of medium, which will decrease the transmission of pipeline. So, pipeline must be cleaned regularly. Then pig valve is needed to be installed on every pipeline which needs to be pigged regularly.
Pigging valve looks similar to ball valve. In fact, JSC pigging valves are developed form our trunnion ball valves, having most the features and function of ball valves, and is widely used in Oi & Gas pipeline industry.
We also manufactures the following valves
Full bore, Through-Conduit & Piggable design
Pig Valve, pigging valve, pigging ball valve, pig ball valve
Piggable Valve, Piggable ball valve
Pig Launcher and Receiver Valve
By-Pass Pigging Valves, Shut-Off Pig Valve, top entry pig valve
SIZE RANGE AND PRESSURE CLASS
Size from 2 Inch to 36 Inch (DN50-DN900)
Pressure from 150 LBS to 1500 LBS (PN16-PN240)
DESIGN STANDARDS
Design / Manufacture as per the standards: API 6D, ASME B16.34, DIN 3357, EN 13709, GB/T 12237, BS 5351
Face to Face Length (Dimension) as per the standards: API 6D, ASME B16.10, EN 558-1, DIN3202, JIS B2002, MFG
Flanged Dimension according to the standards: ASME B16.5, EN 1092-1, BS 4504, DIN 2501,
Flanged to ASME B16.5 (2 - 24 Inch) and ASME B16.47 Series A / B (26 Inch and above) Clamp / Hub ends on request.
Testing according to the standards: API 598, API 6D, EN 12266-1, EN 1074-1, ISO 5208
TECHNICAL FEATURES
Fire safe design
Positive isolation of media flow
Double Block and Bleed capability
Bolted 2 & 3 piece designs
Easily field reparable with standard tools
Body drain and vent
Forged Material is available
Increased confidence in material integrity
Reduces NDE requirements
Wide range of media compatibility, including sweet & sour service
Seat arrangement with sealing lip provides energized upstream seat for positive shut-off
Seat arrangement makes body venting downstream automatic
Primary O-ring seal with secondary seal with SS spiral wound
Metal to metal lip seal provides fire safe design
Blow-out proof design
Flats of the double D allows operation with standard tools
Primary O-ring seal is backed with secondary gasket secondary seal
Stem upset feature - acts as second trunnion piloting ball on polar ends for stability
Piloted on self-lubricating bearing reducing torque
Double seal provided with dual O-rings
Bleed Fitting relieves pressure safely to vent body cavity
Giant stainless button head grease fitting provides easy access
Internal check valve holds grease in place
Longer service life
More consistent service
Trunnion Cover with SS Gasket seal
protects trunnion
DU bearings reduce torque to cycle valve
CONSTRUCTION MATERIALS
General Cast Carbon Steel:
ASTM A216 WCB, WCC, WCA, GP240GH 1.0619 / GS-C25
ASTM A105, C22.8/ P250GH (1.0460/1.0432)
Low Temperature Carbon Steel (LTCS):
ASTM A352 LCB, LCC, LCA, GS-CK25
ASTM A350 LF2, TStE 355 / P355QH1 (EN 1.0571/1.0566)
Alloy Steel:
ASTM A352 LC1, LC2, LC2-1, LC3, LC4, LC9, ASTM A743 CA6NM
GS-CK16, GS-CK24, GS-10Ni6, GS-10ni14
ASTM A350 LF1, LF3, LF5, LF6, LF9, LF787
High Temperature Steel (Chrome Moly) / Alloy Steel:
ASTM A217 WC1, WC6, WC9, C5, C12, C12A
GS-22Mo4 / G20Mo5 (EN 1.5419), GS-17CrMo55 / G17CrMo5-5 (EN 1.7357)
ASTM A182 F1, 15Mo3 16Mo3 (EN 1.5415)
ASTM A182 F11, 13 CrMo 4 4 / 13CrMo4-5 (EN 1.7335)
ASTM A182 F22, 10CrMo 9 10 / 11CrMo9-10 (EN 1.7383/1.7380)
ASTM A182 F91, X10CrMoVNb9-1 (EN 1.4903)
Austenitic Stainless Steel / Alloy Steel:
UNS S30400, S30403, S30409, ASTM A351 CF8, CF3, CF10
G-X6CrNi189 / GX5CrNi19-10 (EN 1.4308)
UNS S31600, S31603, S31609, ASTM A351 CF8M, CF3M. CF10M
GX5CrNiMo19-11-2 / G-X6CrNiMo18.10 (EN 1.4408)
UNS S34700, S34709, ASTM A351 CF8C
G-X5CrNiNb189 / GX5CrNiNb19-11 (EN 1.4552)
AISI 316Ti, X6CrNiNo17122 / X6CrNiMoTi17-12-2 (EN 1.4571)
ALLOY 20 / UNS N08020, ASTM A351 CN7M
ASTM A182 F304 X5CrNi1810 / X5CrNi18-10 (EN 1.4301)
ASTM A182 F304L X2 CrNi 19 11 (EN 1.4306)
ASTM A182 F316 X5CrNiMo 17 12 2 / X5CrNiMo17-12-2 (EN 1.4401)
ASTM A182 F316L X2 CrNiMo 17 13 2 / X2CrNiMo17-12-2 (EN 1.4404）
ASTM A182 F316 Ti X6 CrNiMoTi 17 12 2 / X6CrNiMoTi17-12-2 (EN 1.4571)
ASTM A182 F321 X6 CrNiTi 18 10 / X6CrNiTi18-10 (EN 1.4541)
ASTM A182 F347 X6CrNiNb1810 / X6CrNiTi18-10C (EN 1.4550)
ASTM A182 F44 (6MO) (EN 1.4547)
ASTM A182 F20 * (ALLOY 20)
Ferritic-Austenitic / Duplex / Super Duplex Stainless Steel:
UNS S31803 / S32205 (Duplex 2205), ASTM A890/A995 GR.4A (UNS J92205) / A351 CD3MN
UNS S32750 (Super Duplex 2507), ASTM A890 / A995 GR.5A / A351 CE8MN (CD4MCu)
UNS S32760, ASTM A890 / A995 GR.6A (CD3MWCuN)
ASTM A182 F51, X2 CrNiMoN 22 5 3 / X2CrNiMoN22-5-3 (EN 1.4462)
ASTM A182 F52 (EN 1.4460)
ASTM A182 F53, X2CrNiMoCuN 25.6.3 (EN 1.4410)
ASTM A182 F55, X2CrNiMoCuWN 25.7.4 (EN 1.4501)
ASTM A182 F60 (EN 1.4462)
Other Materials:
Alloy 20 ASTM B462 / UNS N08020
Monel 400 / UNS N04400 ASTM B564-N04400 / A494 M35-1 NiCu30Fe (EN 2.4360)
Nickel Alloy 904L / UNS N08904 X1NiCrMoCu25.20.5 (EN 1.4539)
Inconel 625 / UNS N06625 / ASTM B564-N06625 / ASTM A494-CW6MC
NiCr22Mo9Nb (EN 2.4856)
Inconel 825 / UNS N08825 / ASTM B564-N08825 / ASTM A494 CU5MCuC (EN 2.4858)
NiCr21Mo (EN 2.4858)
Pig valve is used to cleaning pipeline to improve the effect of transmission. After long term working, pipeline is usually blocked by the impurity of medium, which will decrease the transmission of pipeline. So, pipeline must be cleaned regularly. Then pig valve is needed to be installed on every pipeline which needs to be pigged regularly.
Pigging valve looks similar to ball valve. In fact, JSC pigging valves are developed form our trunnion ball valves, having most the features and function of ball valves, and is widely used in Oi & Gas pipeline industry.
We also manufactures the following valves
Full bore, Through-Conduit & Piggable design
Pig Valve, pigging valve, pigging ball valve, pig ball valve
Piggable Valve, Piggable ball valve
Pig Launcher and Receiver Valve
By-Pass Pigging Valves, Shut-Off Pig Valve, top entry pig valve
SIZE RANGE AND PRESSURE CLASS
Size from 2 Inch to 36 Inch (DN50-DN900)
Pressure from 150 LBS to 1500 LBS (PN16-PN240)
DESIGN STANDARDS
Design / Manufacture as per the standards: API 6D, ASME B16.34, DIN 3357, EN 13709, GB/T 12237, BS 5351
Face to Face Length (Dimension) as per the standards: API 6D, ASME B16.10, EN 558-1, DIN3202, JIS B2002, MFG
Flanged Dimension according to the standards: ASME B16.5, EN 1092-1, BS 4504, DIN 2501,
Flanged to ASME B16.5 (2 - 24 Inch) and ASME B16.47 Series A / B (26 Inch and above) Clamp / Hub ends on request.
Testing according to the standards: API 598, API 6D, EN 12266-1, EN 1074-1, ISO 5208
TECHNICAL FEATURES
Fire safe design
Positive isolation of media flow
Double Block and Bleed capability
Bolted 2 & 3 piece designs
Easily field reparable with standard tools
Body drain and vent
Forged Material is available
Increased confidence in material integrity
Reduces NDE requirements
Wide range of media compatibility, including sweet & sour service
Seat arrangement with sealing lip provides energized upstream seat for positive shut-off
Seat arrangement makes body venting downstream automatic
Primary O-ring seal with secondary seal with SS spiral wound
Metal to metal lip seal provides fire safe design
Blow-out proof design
Flats of the double D allows operation with standard tools
Primary O-ring seal is backed with secondary gasket secondary seal
Stem upset feature - acts as second trunnion piloting ball on polar ends for stability
Piloted on self-lubricating bearing reducing torque
Double seal provided with dual O-rings
Bleed Fitting relieves pressure safely to vent body cavity
Giant stainless button head grease fitting provides easy access
Internal check valve holds grease in place
Longer service life
More consistent service
Trunnion Cover with SS Gasket seal
protects trunnion
DU bearings reduce torque to cycle valve
CONSTRUCTION MATERIALS
General Cast Carbon Steel:
ASTM A216 WCB, WCC, WCA, GP240GH 1.0619 / GS-C25
ASTM A105, C22.8/ P250GH (1.0460/1.0432)
Low Temperature Carbon Steel (LTCS):
ASTM A352 LCB, LCC, LCA, GS-CK25
ASTM A350 LF2, TStE 355 / P355QH1 (EN 1.0571/1.0566)
Alloy Steel:
ASTM A352 LC1, LC2, LC2-1, LC3, LC4, LC9, ASTM A743 CA6NM
GS-CK16, GS-CK24, GS-10Ni6, GS-10ni14
ASTM A350 LF1, LF3, LF5, LF6, LF9, LF787
High Temperature Steel (Chrome Moly) / Alloy Steel:
ASTM A217 WC1, WC6, WC9, C5, C12, C12A
GS-22Mo4 / G20Mo5 (EN 1.5419), GS-17CrMo55 / G17CrMo5-5 (EN 1.7357)
ASTM A182 F1, 15Mo3 16Mo3 (EN 1.5415)
ASTM A182 F11, 13 CrMo 4 4 / 13CrMo4-5 (EN 1.7335)
ASTM A182 F22, 10CrMo 9 10 / 11CrMo9-10 (EN 1.7383/1.7380)
ASTM A182 F91, X10CrMoVNb9-1 (EN 1.4903)
Austenitic Stainless Steel / Alloy Steel:
UNS S30400, S30403, S30409, ASTM A351 CF8, CF3, CF10
G-X6CrNi189 / GX5CrNi19-10 (EN 1.4308)
UNS S31600, S31603, S31609, ASTM A351 CF8M, CF3M. CF10M
GX5CrNiMo19-11-2 / G-X6CrNiMo18.10 (EN 1.4408)
UNS S34700, S34709, ASTM A351 CF8C
G-X5CrNiNb189 / GX5CrNiNb19-11 (EN 1.4552)
AISI 316Ti, X6CrNiNo17122 / X6CrNiMoTi17-12-2 (EN 1.4571)
ALLOY 20 / UNS N08020, ASTM A351 CN7M
ASTM A182 F304 X5CrNi1810 / X5CrNi18-10 (EN 1.4301)
ASTM A182 F304L X2 CrNi 19 11 (EN 1.4306)
ASTM A182 F316 X5CrNiMo 17 12 2 / X5CrNiMo17-12-2 (EN 1.4401)
ASTM A182 F316L X2 CrNiMo 17 13 2 / X2CrNiMo17-12-2 (EN 1.4404）
ASTM A182 F316 Ti X6 CrNiMoTi 17 12 2 / X6CrNiMoTi17-12-2 (EN 1.4571)
ASTM A182 F321 X6 CrNiTi 18 10 / X6CrNiTi18-10 (EN 1.4541)
ASTM A182 F347 X6CrNiNb1810 / X6CrNiTi18-10C (EN 1.4550)
ASTM A182 F44 (6MO) (EN 1.4547)
ASTM A182 F20 * (ALLOY 20)
Ferritic-Austenitic / Duplex / Super Duplex Stainless Steel:
UNS S31803 / S32205 (Duplex 2205), ASTM A890/A995 GR.4A (UNS J92205) / A351 CD3MN
UNS S32750 (Super Duplex 2507), ASTM A890 / A995 GR.5A / A351 CE8MN (CD4MCu)
UNS S32760, ASTM A890 / A995 GR.6A (CD3MWCuN)
ASTM A182 F51, X2 CrNiMoN 22 5 3 / X2CrNiMoN22-5-3 (EN 1.4462)
ASTM A182 F52 (EN 1.4460)
ASTM A182 F53, X2CrNiMoCuN 25.6.3 (EN 1.4410)
ASTM A182 F55, X2CrNiMoCuWN 25.7.4 (EN 1.4501)
ASTM A182 F60 (EN 1.4462)
Other Materials:
Alloy 20 ASTM B462 / UNS N08020
Monel 400 / UNS N04400 ASTM B564-N04400 / A494 M35-1 NiCu30Fe (EN 2.4360)
Nickel Alloy 904L / UNS N08904 X1NiCrMoCu25.20.5 (EN 1.4539)
Inconel 625 / UNS N06625 / ASTM B564-N06625 / ASTM A494-CW6MC
NiCr22Mo9Nb (EN 2.4856)
Inconel 825 / UNS N08825 / ASTM B564-N08825 / ASTM A494 CU5MCuC (EN 2.4858)
NiCr21Mo (EN 2.4858)
