Fully Welded Trunnion Ball Valve, 2-48 IN, 150-2500 LB

Key Specifications / Features

Model no.: JSC-231117-FWBV-34
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Discover precision engineering with our Fully Welded Trunnion Ball Valve production. As a leading producer, our valves feature a Double Block and Bleed design, meeting stringent standards including API 6D, ASME B16.34, DIN 3357, and EN 13709. Available in sizes ranging from 2 to 48 inches, with Class ratings spanning 150 to 2500 LB, and accommodating DN50-DN1200 and PN16-PN420 specifications, these valves provide reliable performance for a wide range of industrial applications.
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Detail Information


Fully Welded Body Ball Valve
 
Ball valves with a fully welded body are designed to minimize leakage points, significantly reducing maintenance requirements and ensuring a stable pipeline operation.
They are particularly valuable in scenarios where avoiding atmospheric leakage is crucial, such as in gas transmission pipelines. Available in both three-piece and two-piece fully welded constructions, these valves offer robust performance and enhanced safety in critical applications. These valves are ideal for applications in Oil & Gas production, processing, transportation, distribution, as well as chemical and petrochemical refining, both above and below ground.
 
We manufactures the following ball valves
Trunnion Ball Valve Fully Welded Body


SIZE RANGE AND PRESSURE CLASS
 
Size from 2 Inch to 48 Inch (DN50-DN1200)
Pressure from 150 LBS to 2500 LBS (PN16-PN420)


DESIGN STANDARDS
 
Design / Manufacture as per the standards: API 6D, ASME B16.34, DIN 3357, EN 13709, GB/T 12237, BS 5351
Face to Face Length (Dimension) as per the standards: API 6D, ASME B16.10, EN 558-1 DIN3202, JIS B2002, MFG
Flanged Dimension according to the standards: ASME B16.5, EN 1092-1, BS 4504, DIN 2501,
Flanged to ASME B16.5 (2 - 24 Inch) and ASME B16.47 Series A / B (26 Inch and above) Clamp / Hub ends on request.
Testing according to the standards: API 598, API 6D, EN 12266-1, EN 1074-1, ISO 5208


TECHNICAL FEATURES
 
Our fully welded ball valves feature a robust design with the following specifications:

Body: Fully welded for enhanced integrity
Mounting: Trunnion mounted
Seats: Spring energized, available in metal or soft seated options
Functionality: Double Block and Bleed (DBB)
Bore Options: Full or reduced bore
Ends: Flanged or welded
Safety Features: Anti-blowout stem, removable stem seals under full line pressure (in fully opened or closed positions), anti-static device
Maintenance: Self-lubricated bearings, self-relieving seat, bi-directional seating
Compliance: Designed in accordance with API 6D, API 6FA, BS 6755, and NACE MR0175 (latest edition)
Optional Features:

Emergency sealing injection
Stem extension
Extended lines for drain, vent, and emergency sealing injection
Special coatings
Underground installation capability
Bypass directly at the valve


Actuator Options

piston actuators (pneumatic, gas-over-oil and electro-hydraulic),
electric actuators with mechanical gear (or without gear),
manual actuators with mechanical gear,
levers, handwheels


CONSTRUCTION MATERIALS

Carbon Steel:
ASTM A105, C22.8 / P250GH (1.0460/1.0432)
 
Low Temperature Carbon Steel (LTCS):
ASTM A350 LF2, TStE 355 / P355QH1 (EN 1.0571/1.0566)
 
Alloy Steel:
ASTM A350 LF1, LF3, LF5, LF6, LF9, LF787
 
High Temperature Steel (Chrome Moly) / Alloy Steel:
ASTM A182 F1, 15Mo3 / 16Mo3 (EN 1.5415)
ASTM A182 F11, 13CrMo44 / 13CrMo4-5 (EN 1.7335)
ASTM A182 F22, 10CrMo9-10 / 11CrMo9-10 (EN 1.7383/1.7380)
ASTM A182 F91, X10CrMoVNb9-1 (EN 1.4903)
 
Austenitic Stainless Steel/Alloy Steel:
ASTM A182 F304 X5CrNi1810 / X5CrNi18-10 (EN 1.4301)
ASTM A182 F304L X2 CrNi 19-11 (EN 1.4306)
ASTM A182 F316 X5CrNiMo 17 12 2 / X5CrNiMo17-12-2 (EN 1.4401)
ASTM A182 F316L X2 CrNiMo 17 13 2 / X2CrNiMo17-12-2 (EN 1.4404)
ASTM A182 F316 Ti X6 CrNiMoTi 17 12 2 / X6CrNiMoTi17-12-2 (EN 1.4571)
ASTM A182 F321 X6 CrNiTi 18 10 / X6CrNiTi18-10 (EN 1.4541)
ASTM A182 F347 X6CrNiNb1810 / X6CrNiTi18-10C (EN 1.4550)
ASTM A182 F44 (6MO) (EN 1.4547)
ASTM A182 F20*(ALLOY 20)
 
Ferritic-Austenitic / Duplex / Super Duplex Stainless Steel:
ASTM A182 F51, X2 CrNiMoN 22 5 3 / X2CrNiMoN22-5-3 (EN 1.4462)
ASTM A182 F52, (EN 1.4460)
ASTM A182 F53, X2CrNiMoCuN 25.6.3 (EN 1.4410)
ASTM A182 F55, X2CrNiMoCuWN 25.7.4 (EN 1.4501)
ASTM A182 F60, (EN 1.4462)
 
Other materials:
Alloy 20 ASTM B462 / UNS N08020
Monel 400 / UNS N04400 ASTM B564-N04400 / A494 M35-1 NiCu30Fe (EN 2.4360)
Nickel Alloy 904L / UNS N08904 X1NiCrMoCu25.20.5 (EN 1.4539)
Inconel 625 / UNS N06625 / ASTM B564-N06625 / ASTM A494-CW6MC
NiCr22Mo9Nb (EN 2.4856)
Inconel 825 / UNS N08825 / ASTM B564-N08825 / A494 CU5MCuC (2.4858), NiCr21Mo (2.4858)
 
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